Dubai’s emergence as a hub for creative industries is underscored by its prestigious title as a “UNESCO Creative City of Design.” This vibrant metropolis has garnered attention for its innovative applications, especially in the realm of additive manufacturing (AM). In this edition of 3D ADEPT Mag, we delve into the companies driving this creative wave, highlighting Proto21 as a key player.

The Rise of Proto21

Founded by Pir Arkam, a Mechatronics master’s graduate, Proto21 began its journey with merely one 3D printer and an initial investment of $100,000. Fast forward to today, the company operates more than 250 printers and employs a team of over 50. Notably, Proto21 achieved a Guinness World Record for the largest 3D printed structure by volume, situated in the MYATA Platinum restaurant at City Walk. This extraordinary project spanned 1,190 square meters and was crafted from over 10 tons of 3D printing materials, emphasizing the potential of additive manufacturing in transforming architectural capabilities.

Arkam attributes the company’s rapid growth to Dubai’s unique business landscape and its cultural philosophy, “Dubai-it,” promoted by His Highness Sheikh Mohammed bin Rashid Al Maktoum. This mantra embodies the pursuit of exceptionalism, urging companies to deliver outstanding results swiftly and efficiently. Instead of viewing challenges as setbacks, Arkam believes in a mindset where failure is simply not an option.

Embracing Unconventional Wisdom

Arkam’s perspective suggests that true success hinges on proactive planning. He asserts, “Never has come across as something doesn’t work. We are 9-1-1 for the market.” This ideology, contrasting the common belief that failure is essential for growth, inspires confidence within his team. His commitment to excellence ensures that each project meets high standards, reinforcing Proto21’s reputation in the industry.

The company’s rigorous selection process for projects prevents deviations from their high standards. “Sometimes clients come to us with a project, and I turn it down because it simply isn’t right for 3D printing,” Arkam explains. His approach prioritizes quality over quantity, leading to discerning choices about which jobs warrant AM technologies.

The Evolution of Manufacturing Choices

Proto21’s advanced production facility boasts an extensive array of machines, including around 250 FDM devices and several industrial systems. Arkam emphasizes that selecting the appropriate AM technology depends on the project’s requirements. While large-scale 3D printing may seem like the solution for many applications, he notes that each technology has its limits.

For instance, the methodology behind producing the world’s largest 3D printed structure revealed that assembling smaller parts was more efficient than relying on a single machine’s capabilities. This insight showcases Arkam’s depth of understanding regarding the nuances of additive manufacturing.

Looking Ahead: The Future of Additive Manufacturing

As Proto21 broadens its horizons, the incorporation of drones into their project portfolio stands out as the next frontier. The potential for additive manufacturing in the drone sector aligns with the rapid advancements in unmanned systems within the UAE. Arkam believes that leveraging 3D printing for UAV production will be a game-changer, especially given the region’s specific requirements and applications.

In conclusion, Arkam’s focus is on the pragmatic use of technology. His vision extends beyond mere novelty; he insists that 3D printing should complement existing processes rather than attempt to replace them. As the industry navigates through new opportunities, Proto21’s ethos of delivering faster, cheaper, and better solutions positions it at the forefront of Dubai’s thriving creative scene.

By fostering a culture of innovation and excellence, Proto21 exemplifies the spirit of Dubai as a UNESCO Creative City of Design, demonstrating how additive manufacturing can reshape the landscapes of multiple industries.